Bearing Selection Guide
Bearing Selection Guide: Model Selection Manual, Basis, and Standard Analysis
In mechanical design and maintenance, bearing selection is the core element for ensuring the efficient operation of equipment. This article analyzes the key points of bearing selection from the perspectives of model selection basis, steps, methods, and standards, combining industry practice and theory, to help engineers precisely identify their needs.
I. Bearing Model Selection Basis
1. Load Type and Size
Radial Load: Prefer deep groove ball bearings (light load) or cylindrical roller bearings (heavy load).
Axial Load: Thrust ball bearings (small load) or thrust roller bearings (large load).
Combined Load: Angular contact ball bearings or tapered roller bearings, select contact angle based on A/R (axial load to radial load ratio).
2. Speed Conditions
High-speed scenarios (e.g., motor spindles) select ball bearings (high limit speed) or light series bearings (lightened rolling elements).
Ultra-high speed requires special lubrication (e.g., oil mist lubrication) or high tolerance level bearings.
3. Environment and Operating Conditions
High temperature/corrosive environment: Use stainless steel or ceramic bearings, and configure high-temperature seals.
Polluted environment: Fully sealed bearings (e.g., 2RS rubber seals) to prevent foreign object intrusion.
4. Installation Space and Maintenance Needs
When space is limited, select ultra-light series or miniature bearings, and consider separable designs (e.g., N-series cylindrical roller bearings) to simplify installation.
II. Basic Steps of Bearing Model Selection
1. Clarify Operating Conditions
Determine load type (radial/axial/combined), speed range, temperature, vibration, etc.
2. Preliminary Bearing Type Selection
Select ball bearings (light load, high speed) or roller bearings (heavy load, low speed) based on load and speed.
3. Calculate Equivalent Dynamic Load and Life
Calculate equivalent dynamic load using the formula, and verify selection with the basic rated life.
4. Determine Dimensions and Accuracy
Select inner diameter (d), outer diameter (D), and width (B) based on shaft diameter and bearing seat dimensions, and use P5/P4 tolerance levels for high precision scenarios (e.g., machine tools).
5. Clearance and Lubrication Design
For high temperature or high-speed applications, increase clearance (e.g., C3 group); grease lubrication is suitable for medium and low speeds, while oil lubrication is for high speeds or high temperatures.
III. Bearing Model Selection Standards and Specifications
1. Code System
Basic Code | Indicates bearing type and size (e.g., "6" for deep groove ball bearing, "3" for tapered roller bearing) |
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Pre/Post Code | Marks tolerance grade (e.g., /P6), clearance (e.g., C3), sealing form (e.g., 2RS) |
2. International and Industry Standards
ISO 15 | Defines rolling bearing dimensions and tolerances |
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GB/T 276 | Chinese standard for deep groove ball bearings, covering model and performance parameters |
IV. Bearing Series Selection Strategy
Application Scenario | Preferred Series | Alternative Solutions |
---|---|---|
Machine Tool Spindles | Angular Contact Ball Bearings (70C Series) | Bi-directional Thrust Bearings (2344 Series) |
Automotive Wheel Hubs | Double Row Tapered Bearings (32000 Series) | Modular Bearings (HUB Series) |
Mining Machinery | Spherical Roller Bearings (222 Series) | Cylindrical Roller Bearings (NU Series) |
Precision Instruments | Ceramic Hybrid Bearings (HCB Series) | Miniature Deep Groove Ball Bearings (68 Series) |
Bearing selection requires consideration of multiple factors such as load, speed, environment, and strict adherence to industry standards and calculation procedures. Through systematic selection steps and precise model matching, equipment reliability can be significantly improved and maintenance costs reduced.
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If you want to learn more about bearing system solutions, feel free to contact us. National Hotline: 4006-808-505, Bearing Technical Personnel in this Industry: Manager Li: 13657445999.
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